Intelligent, Reliable, Transformative

The CemAI application installation and implementation can be completed within a 12-week (three-month) period.

All cement plants with an existing maintenance department and digital and analog signals feeding a control room have the basics to setup the CemAI application. As part of the installation and implementation, CemAI can conduct a thorough and complete plant audit to identify areas where opportunities exist for enhancements that can be put in place at any time while the application is running.

There are currently two fully staffed and operating remote monitoring centers, one in Europe under the Eastern European time zone and one in North America under the Eastern time zone.

The expected number of weekly or monthly alerts is unique for each plant and can fluctuate throughout the year. Separate from a total number of alerts, up to five “actionable” alerts per week may serve as an indication of what can be deemed reasonable. CemAI is capable of tuning the sensitivity of the application to suit the particular plant conditions so that the total number of alerts in key areas is paired with best-in-class performance.

CemAI can run in a local server within the cement plant such that all plant data remains within the cement plant, protected as it currently is protected. Alternatively, CemAI can be configured to run on the cloud and under that scenario, CemAI extends the same level of data security as available by the cloud services provider (Microsoft or AWS.)

A cement plant can easily generate 1 TB of data every year from all the signals (digital and analog) from existing sensors in plant assets. CemAI relies on all those individual signals, from hundreds to thousands of them, coming from all throughout the plant. If it were desirable to add sensors for additional signals, CemAI can accommodate the use of new sensors that transmit data wirelessly to incorporate those signals readily without having to run new cabling and setting up new points in the control room.